Vibration Monitoring & Analysis

Vibration Monitoring is the most powerful mode of proactive maintenance which takes care of critical equipment of your plant and can prevent unwanted outage, minimize costly rotating failures and reduce maintenance inventory cost.
Diagnostic Engineering has made it possible to know the internal condition of machines even without dismantling. Machine behavior is judged by monitoring its vibration level. A detailed vibration analysis can pin point exact source of problem.
List of Instruments Available With IIPM
CMVA60 Microlog Data Collector / FFT Analyzer cum Dynamic Balancer
Prism 4 diagnostic software
DI 1100 Data Collector/FFT analyser cum dynamic balancer
MIMIC 2001 CMMS Software
IRD 811 Vibration Meter
IRD Enpac Analyser / Data Collector & Odyssey Software
Faults/Defects that can be Identified
Unbalance / Misalignment / Looseness / Bearing defects(anti friction & journal) /Gear Defects / Bent Shaft / Eccentricity / Electrical problems/ Resonance / Flow related problems / Belt defects/ Structural & Mounting problem / Thermal Growth etc.
Scope
Industry
 
Power / Cement / Chemical / Paper / Mining /Food / Steel, virtually anyone using a rotating machine
Equipment
 
Fans / Blowers / Compressors / Engines /Turbines / Alternators /Pumps/Gear Boxes / Bearings /Ball Mills /Electric Motors etc.
Our Services Include
Plant survey & Recommendation
Condition assessment, trending of overall vibration levels as well as trending of signatures in order to set bench marks / base lines in old as well as in new plants.
Analysis and Identification of Fault / Root Cause
Recommendation for corrective action based on severity of the problem.
Follow up analysis after maintenance action
In-situ Dynamic Balancing
Partial Customer List
JK Paper , Rayagada Central Pulp Mill, Surat
L&T, JCW BILT, Ballarpur
INDAL Hirakud/ Lohardaga OCL India Ltd. Rajgangpur
Balco, Korba IDCOL Cement , Bargarh
MRF Sterlite
Cadbury India Hindustan Zinc Ltd.
GAIL, Lakwa Lafarge India Ltd.
RCF Bhartiya Reserve Bank Note Mudran Ltd.
BEL Sunflag Iron & Steel Co. Ltd.

Case Study